Ka'idar ultrasonic karfe waldi inji
Ana amfani da kayan haɗin haɗin kai na biyu na samfuran ƙarfe.
1.Overview na ultrasonic karfe waldi:
Ultrasonic karfe waldi kayan aiki ake magana a kai a matsayin ultrasonic zinariya waldi inji.
An gano fasahar walda ta ƙarfe na Ultrasonic a farkon karni na 20.Tare da ci gaba da ci gaban kimiyya da fasaha, nau'ikan injunan walda na ƙarfe na ultrasonic suna ƙaruwa, kuma filin walda yana haɓaka.Janar rarrabuwa na ultrasonic karfe tabo waldi inji, ultrasonic karfe hobbing waldi na'ura, ultrasonic karfe sealing da yankan inji, ultrasonic karfe waya kayan doki waldi inji.Bisa ga mita za a iya raba zuwa: high mita (50K Hertz sama) karfe waldi inji, matsakaici mita (30-40K Hertz) karfe waldi inji, low mita (20K Hertz).
2.hade
Kawai magana, ya ƙunshi sassa uku: ultrasonic janareta, jiki da waldi kai.Ya ƙunshi tushe, babban akwati, akwatin sarrafa wutar lantarki na ultrasonic da na'urar sarrafawa ta hannu, ana ba da gefen tushe tare da akwatin sarrafa wutar lantarki na ultrasonic, babban ɓangaren tushe yana ba da babban akwati, babban akwatin yana ba da babban akwatin. na'urar sarrafawa ta hannu, akwatin kula da lantarki na ultrasonic ya ƙunshi akwati, mai sarrafa shirin PLC da maɓallin wuta;Ana ba da babban akwatin tare da silinda da mai transducer ultrasonic;Na'urar sarrafawa ta hannu ta haɗa da ma'aunin iska da bawul ɗin solenoid.The mai amfani model yana da abũbuwan amfãni daga canza a tsaye waldi zuwa transverse waldi, yana da fadi da kewayon aikace-aikace, kuma yana da sauki gane atomatik da manual aiki;Kuma lithium, nickel karfe hydride baturi electrode, silicon photovoltaic Kwayoyin, lantarki kayan, mota lantarki kayan, refrigeration kayan aiki na jan karfe walda.PLC allon taɓawa mutum-na'ura mai dubawa don sarrafa shirin walda, iko, mita don daidaitawa;Shortan lokacin walda, babu buƙatar kowane juyi, gas, solder, walƙiya kyauta, kariyar muhalli da aminci.
3. Ka'idar aiki:
Ultrasonic karfe waldi ne da yin amfani da high-mita vibration kalaman canja wurin zuwa biyu karfe surface da za a welded, karkashin yanayin matsa lamba, sabõda haka, biyu karfe saman gogayya da juna don samar da Fusion tsakanin kwayoyin Layer, da abũbuwan amfãni su ne. sauri, makamashi ceto, babban fusion ƙarfi, mai kyau lantarki watsin, babu walƙiya, kusa da sanyi aiki;Rashin hasara shi ne cewa welded karfe sassa ba zai iya zama ma lokacin farin ciki (gaba daya kasa da ko daidai da 5mm), solder hadin gwiwa matsayi ba zai iya zama ma girma, da bukatar matsa lamba.A takaice, injin walda karfe shine amfani da makamashin da ake samu ta hanyar girgizar mita mai yawa, irin nau'in karafa iri daya ko makamancin haka, a karkashin matsi mai dacewa ta hanyar nika sanyi da motsi a kwance na jikin kwayoyin jikin karfe, don cimma manufar walda.Ana amfani da wannan ƙa'idar walda akan duka walda na ƙarfe na ƙarfe da kulle ƙarfe da yanke.
4.Halayen ultrasonic karfe waldi:
1, waldi: biyu welded abubuwa zoba, da ultrasonic vibration matsa lamba kira na m tsari, da hadin gwiwa lokaci ne takaice da hadin gwiwa part ba ya samar da simintin gyaran kafa (m surface) lahani.
2. Mold: Idan aka kwatanta da ultrasonic waldi da juriya waldi, mold rai ne dogon, mold gyara da kuma maye lokaci ne m, kuma yana da sauki gane aiki da kai.
3, amfani da makamashi: ƙarfe iri ɗaya tsakanin nau'ikan ƙarfe daban-daban na iya zama waldi na ultrasonic, idan aka kwatanta da amfani da makamashin walda na lantarki ya ragu sosai.
4, matsa lamba waldi kwatanta: ultrasonic waldi idan aka kwatanta da sauran matsa lamba waldi, da matsa lamba ne karami, da kuma adadin da bambancin ne kasa da 10%, da sanyi matsa lamba waldi da workpiece nakasawa 40% -90%.
5. Welding magani: ultrasonic waldi ba ya bukatar pretreatment na surface da za a welded da post-processing bayan waldi kamar sauran waldi.
6, walda abũbuwan amfãni: sarrafa ultrasonic waldi ba tare da juyi, karfe filler, waje dumama da sauran waje dalilai.
7, walƙiya sakamako: ultrasonic waldi na iya rage yawan zafin jiki sakamako na abu (welding zone zafin jiki ba ya wuce 50% na cikakken narkewa zafin jiki na karfe da za a welded), sabõda haka, karfe tsarin ba ya canza, don haka yana da sosai. dace da aikace-aikacen walda a fagen lantarki.
5.Aikace-aikace:
Ultrasonic zinariya waldi inji ya dace da waldi na Multi-strand stranded waya da mashaya waya, waldi na na'ura mai juyi da rectifier, waldi na rare karfe lantarki hadin gwiwa, waldi na manyan size waya da m, waldi na jan karfe m da beryllium jan karfe gami, waldi na Tashar wutar lantarki ta lantarki, walda na waya mai buroshi da goga da babbar igiyar wutar lantarki, waldar ƙarshen waya mai ƙarfe da yawa, walda wayoyi masu ɗauri da tasha, walda na waya da tasha.Welding na lamba taro, waldi na Multi-strand stranded jan karfe waya da beryllium jan karfe m, waldi na engine kanti waya karshen, waldi na waya tashar da gyare-gyaren molding, waldi na lokacin farin ciki takardar jan karfe da aluminum takardar, waldi na braided waya m da engine goga. , Haɗi tsakanin batura ta waldi, walda na nickel plating gubar da platinum gubar na zazzabi juriya na'urar, Welding na kananan karfe takardar da karfe raga, karfe tsare takardar, m jan karfe shugaba da tagulla m, jan karfe braided waya da tagulla m, goga frame taro , m jan karfe waya da rare karfe gami waya, da dai sauransu Kullum amfani da jan karfe, aluminum, tin, nickel, zinariya, azurfa, molybdenum, bakin karfe da sauran wadanda ba ferrous karfe abu takardar, lafiya sanda, waya, sheet, bel da sauran kayan don waldawa nan take, jimlar kauri har zuwa 2-4mm;Ana amfani da shi sosai a cikin sassa na ciki na motoci, kayan lantarki, na'urorin lantarki, injina, kayan sanyi, samfuran kayan masarufi, batura, makamashin hasken rana, kayan sufuri da sauran masana'antu.
6. Dangane da tsarinsa ana iya raba shi zuwa:
1. Fusion
2. Dasa
Mataki na 3: Siffar
4. Riba
5. Girgiza ƙasa
6. Tabo walda
7. Narke mai zafi
Amfanin Ultrasonic metal welder;
1, babban abin dogara: ta hanyar lokaci, makamashi, iko da saka idanu mai girma, tabbatar da kyakkyawan tsarin sarrafawa;
2, ceton farashi: kauce wa abubuwan amfani kamar solder, juyi, lankwasawa da kayan tagulla, yin waldi na ultrasonic yana da mafi kyawun fa'idodin tattalin arziki na tsari;
3, ƙananan amfani da makamashi: makamashin da ake buƙata ta hanyar waldi na ultrasonic ya kasance ƙasa da walƙiyar juriya;
4, Rayuwar kayan aiki: An gama kayan aikin ultrasonic tare da ƙarfe mai inganci, tare da juriya mai kyau, shigarwa mai sauƙi, daidaitaccen walda;
5, high dace da aiki da kai: hankula waldi gudun ba fiye da 0.5 seconds, kananan size, kasa da tabbatarwa aiki, karfi adaptability, sa ultrasonic kayan aiki zama na farko zabi na atomatik taro line;
6, low zafin aiki: saboda ultrasonic waldi ba ya samar da mai yawa zafi, don haka ba zai sa karfe workpiece annealing, ba zai narke da filastik harsashi, kuma ba bukatar sanyaya ruwa;
7, ban da rufi: a mafi yawan lokuta, babban juzu'i na walƙiya na ultrasonic yana sa ya zama ba lallai ba ne don tube murfin enamel na waya ko don tsaftace farfajiyar aikin;
8, dissimilar karfe waldi: don daban-daban ko makamantansu karfe (kamar jan karfe + jan karfe ko aluminum + jan karfe) yana da kyau kwarai waldi shigar azzakari cikin farji sakamakon;
9, kayan aiki fasali: Yana ta hanyar lokaci, makamashi, iyaka, gano mita, don tabbatar da daidaiton walda, tsarin matsa lamba na tsaye (marasa fan), bayan waldawar tsayin jirgin sama, daidaitawa mai sauƙi.
Lokacin aikawa: Dec-03-2022